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Tips on research. READ THIS WHILE THE PICTURES ARE LOADING.

Building a car is about designing solutions to problems and often many solutions or ways of doing things are available. So often the problem is which one to choose. I spend a great deal of time trying to find out how to do things and what products are available and where to buy them. Often you know what you want but can not find it.
You must read. Books and magazines ( see recommended reading on the home page ) are excellent sources of information, as are shows and race meetings. Often the smaller race meetings are better because you can walk around the paddock and look at the cars. In the UK hillclimbs and sprints are relatively free from regulations so the cars are very diverse. Most drivers are quite happy to talk about their creation so get talking and ask questions.
Trade catalogues and suppliers literature is a wealth of information but can be difficult to obtain unless you have access to trade magazines. These publications are aimed at designers and managers and are full of adverts for useful parts you never knew were available. They also have a reader enquiry service which makes getting literature very easy, just be prepared for the sales man to telephone you. Say you are building prototype one off race cars and have to keep getting fresh ideas and the products look interesting. Also ask if you can buy direct or can they give you the name of a local supplier. Suppliers literature often is full of technical specifications and is really worth the effort to obtain.




Removeable chassi member
Front panel mount

Two removable members are required in the chassis to enable fitting and removal of the engine and differential. An adjustable end is put into the tube to allow the length to be varied in case the chassis moves. ( Accident damage. )
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The support for the front panel must also act as an under floor protector, lamp mounting, towing bracket attachment and bumper mount. Therefore it is built strong. This will be panelled underneath with 6mm aluminium alloy.
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Front panel mount.

Captives in the chassis to hold front mount.

The front panel mount from above. The mount has many threaded captives to allow attachment of the under floor guard and front panel. I weld nuts to plate and weld them into position. This is a lot of work and I may look into some method of blind thread inserts.
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More captives, this time to attach the front panel mounting bracket to the chassis. It would have been easy to weld the structure to the chassis but I wanted it easily replaceable in case of an accident.

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Light mount.

Light mount and bumper captive.

The front light units are self contained units. ( Like spot lamps.) This makes mounting much easier as they fix to the chassis by just one big bolt. The front panel will only be used to make a mould for a carbon fibre replica.

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The lamp bracket will take another plate above the plate you can see. This will allow for height adjustment and allow the light unit to be removed and replaced without upsetting the alignment of the beam. The captive on the left will allow a bumper mount to be screwed in.
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Seat mount.

Top mounting for the diff.

The seat mount is designed to be as simple as possible and allow fast removal of the seat. The seat can be removed by undoing the nut on the chassis bracket and lifting out the seat.
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This is the top mounting for the diff. The tubes are tapped and go through the tubes.

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Diff mount
Finished diff mount.

A plate is welded to the top of the tubes.

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The finished mount acts like a crossmember tying the rocker mounts together.
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