Reliant Kitten (page 6)

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  There are 10 images on this page.
Me sat in the car
The front interior

Me sat in the car having an imaginary drive just before a night in the pub. Photo by A.Booth.
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The interior is panelled with aluminium and steel on the floor. The gearbox is inside the car with a flat panel underneath.
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Template design
Panel around gearbox

When making panels, templates are very important to ensure the panel fits correctly. There is a technique to making accurate templates and it involves only trying to do one edge at a time, then sticking the other edge on later.
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One of the most difficult panels to make was the one around the gearbox and for this I made many templates before I was happy with the shape.

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Rear interior panelling
Chip board jigs for rear wheel tubs

When panelling the rear the main starting points were the wheel tubs. The rest just filled the gaps.

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To form the lip on the wheel tubs I made a jig to bend them round. The radius is not constant as I needed the front edge of the tubs to go to a crossmember.
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View of completed panels underneath the car
The completed panels out of the car.

The view of the underneath of the car with the finished panelling.
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All the completed panels out of the car, for final deburring before powder coating.
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Exhaust manifolds under the car
Engine coming out of the chassis

The exhaust manifolds required modification to get the outlet below the floor level. Morris Minor propshaft is used.
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The car was practically built up before it is stripped down for cleaning and paint. The engine was the last item to come out.
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