Johns Twin Cam Van (page 2)

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  There are 10 images on this page.
New Mounting Tube For Eye Bolt
Cover Plate On Eye Bolt Mounting

Thick wall tubing and 3mm plate are used for the mounting.

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Internal gussets were added. ( vertical plate below tube ) The 4 captives are for a bolt in crossmember.
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Finished Eye Bolt Mounting

Rough Engine Bay

The finished eye bolt mounting.
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The engine bay panels also require replacement.
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Engine Bay Tie Plate Cut Out
New Tie Plate In

I cut out the tie plate. This also enabled me to remove the top of the chassis rail. As the tie plate normally sits on the chassis rust can form between the two.
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The new tie plate welded in. I was also able to weld the tie plate onto the chassis rail. As standard the cab just sits on the chassis and is held on with a few bolts.
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New Front Upper Damper Mount

New Front Tie Bar Mount

As I am intending to use coilovers on the front, the mountings will have to be strong. This shows 3mm plate being welded to the end of the upper engine bay crossmember. The plate in the lower left is a spreader for the new eye bolt mounting. Its no good having a strong mounting in a weak chassis leg, so the forces must be spread over a large area.
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The front tie bar mounting is modified so I can use spherically jointed tie bars instead of the rubber bushed standard items. The mountings are double shear. The tube goes right through the chassis rail.


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New Tie Bar
Reinforced Engine Bay

The spherically jointed tie bar with modified lower arms. The coil over mounts can be seen on top of the lower arm.

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The engine bay is reinforced in areas which I know to be weak. The top coilover mount is also gusseted to the crossmember.
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